Manufacturing Solutions at Evoconic
At Ozyus, we are committed to delivering precision, quality, and scalability through a wide range of advanced manufacturing solutions. With our state-of-the-art technology and expert team, we ensure that your designs come to life with meticulous attention to detail. We utilize a variety of techniques and machinery to meet the diverse needs of industries such as defense, marine, aquaculture, food processing, and more.
Whether you require complex parts, high-volume production, or custom solutions, we have the capability to handle all aspects of your project. Below, you will find detailed information about our manufacturing capabilities, including specific machinery and processes.
1. Machining Services
We offer a full suite of machining services, including CNC milling, turning, and drilling, to produce precise, high-quality components from a range of materials, including metals and plastics.
- Machining Types:
- CNC Milling:Â Ideal for complex, intricate designs and high-tolerance parts.
- CNC Turning:Â Perfect for cylindrical parts and components with precision machining needs.
- Drilling & Boring:Â Customized solutions for creating precise holes and cavities.
2. Machine Specifications:
- CNC Milling Machines:
- Haas VF-2
- X-Axis: 762 mm
- Y-Axis: 406 mm
- Z-Axis: 508 mm
- Max Table Load: 680 kg
- Spindle Speed: 8100 RPM
- DMG Mori DMU 50
- X-Axis: 500 mm
- Y-Axis: 450 mm
- Z-Axis: 400 mm
- Spindle Speed: 12000 RPM
- Haas VF-2
- CNC Turning Lathe:
- Mazak Quick Turn 200
- Max Turning Diameter: 350 mm
- Max Turning Length: 500 mm
- Spindle Speed: 4000 RPM
- Mazak Quick Turn 200
- CNC Milling Machines:
- Casting Types:
- Sand Casting:Â For low to medium-volume production.
- Die Casting:Â For high-volume, precise parts, typically in non-ferrous metals.
- Investment Casting:Â For complex parts with fine details.
- Pressure Die Casting:Â Ideal for high-precision aluminium and zinc parts, providing excellent surface finish and dimensional accuracy.
- Forging Types:
- Hot Forging:Â Ideal for producing large, high-strength components.
- Cold Forging:Â Suitable for smaller parts requiring high precision and strength.
- Machine Specifications:
- High Pressure Die Casting Machines:
- Pressure Range: 25 MPa to 140 MPa
- Shot Weight: Up to 5 kg
- Cycle Time: 30–60 seconds
- Forging Press:
- Force: 1000-2000 tons
- Max Component Size: 2000 mm x 2000 mm
- Temperature Range: 900°C to 1250°C
- High Pressure Die Casting Machines:
2. Casting & Forging
Evoconic specializes in the production of high-strength components through casting and forging processes. Our casting and forging operations ensure durability and precision in even the most demanding applications.
3. Injection Molding
Our injection molding services are designed for the cost-effective, high-precision production of plastic components. We serve industries such as automotive, consumer products, and medical devices.
- Machine Specifications:
- Arburg Allrounder 570:
- Injection Force: 2100 kN
- Shot Weight: 80–350 g
- Clamping Force: 500–2500 kN
- Husky HyPET 300:
- Injection Pressure: 1750 bar
- Cycle Time: 20–30 seconds
- Max Shot Weight: 1500 g
- Arburg Allrounder 570:
- Welding Types:
- MIG Welding:Â Ideal for fast production of thicker metals.
- TIG Welding:Â Used for precise and high-quality welds on thin metals.
- Stick Welding:Â Suitable for heavy-duty and high-strength applications.
- Fabrication Machines:
- CNC Plasma Cutter:
- Max Cutting Thickness: 25 mm
- Cutting Speed: 1000 mm/min
- Laser Cutter:
- Laser Power: 1500 W
- Cutting Range: 1500 mm x 3000 mm
- Cutting Thickness: Up to 12 mm steel, 8 mm stainless steel
- CNC Plasma Cutter:
4. Fabrication & Welding
We offer expert metal fabrication and welding services to create strong, durable parts. From structural elements to complex assemblies, our welding team ensures flawless construction.
5. Assembly
We handle everything from small component assembly to full-scale product assembly, ensuring precision and functionality in every step. We specialize in both manual and automated assembly lines.
- Assembly Line Specifications:
- Automated Screw Driving:
- Torque Control: 1–10 Nm
- Cycle Time: 10–15 seconds per screw
- Component Testing Equipment:
- Vibration Testing: 1–100 Hz
- Drop Testing: 1.5m to 2m drop height
- Automated Screw Driving:
- 3D Printing Technologies:
- Fused Deposition Modeling (FDM):
- Layer Thickness: 0.1–0.3 mm
- Print Speed: 50–150 mm/s
- Stereolithography (SLA):
- Layer Thickness: 0.025–0.1 mm
- Max Build Volume: 300 mm x 300 mm x 400 mm
- Fused Deposition Modeling (FDM):
- Selective Laser Sintering (SLS):
- Max Build Volume: 500 mm x 500 mm x 500 mm
- Laser Power: 50 W
6. 3D Printing (Additive Manufacturing)
We provide rapid prototyping and low-volume production through 3D printing. This method offers unparalleled flexibility, speed, and precision, especially for complex geometries and custom parts.
7. Quality Control
Quality control is integral to every step of the manufacturing process at Evoconic. We implement a rigorous quality assurance system to ensure each product meets the highest standards of performance and safety.
- Inspection Equipment:
- Coordinate Measuring Machines (CMM):
- Accuracy: 0.002 mm
- Measurement Range: 800 mm x 800 mm x 600 mm
- Material Testing:
- Tensile Testing: Up to 1000 MPa
- Hardness Testing: Rockwell, Vickers, Brinell
- Coordinate Measuring Machines (CMM):
- Testing Procedures:
- Visual Inspection: 100% inspection of critical features.
- Functional Testing: Electrical, mechanical, and environmental testing to ensure full compliance.
- Certification: ISO 9001 and CE-certified products.
Contact Evoconic today to discuss how our Engineering Consultancy and Mechanical Design services can transform your ideas into high-performance products.
Why Choose Evoconic for Manufacturing?
Our skilled engineers and advanced machinery ensure the highest precision across all processes.
We leverage cutting-edge machines like CNC, 3D printers, and CMM for superior results.
Whether for prototyping or high-volume production, we have the flexibility to scale as needed.
Rigorous quality control protocols guarantee that each product meets exact specifications and industry standards.
From concept to final assembly, we provide comprehensive support for your projects.
Customized Manufacturing Solutions for Your Industry Needs
At Evoconic, we specialize in offering customized manufacturing products tailored to the specific needs of industries such as:
- Defense: Custom parts for military and defense applications, including precision-engineered components that meet rigorous standards for safety and durability.
- Marine: Specialized products for the marine sector, such as custom marine parts, hull components, and high-strength materials for shipbuilding and offshore operations.
- Aquaculture: Tailored products designed for the aquaculture industry, including custom-designed net bottom weights and other specialized components that ensure optimal performance and durability in marine environments.
- Food Processing: Manufacturing solutions for the food processing industry, including hygienic, durable, and high-precision equipment and parts.
- Chemical & Pharmaceutical: Custom solutions for the chemical and pharmaceutical industries, focusing on safety, compliance, and precision manufacturing for high-quality equipment and parts.
- Packaging: We manufacture specialized products for packaging, including machinery parts, containers, and custom-made components to optimize production and improve efficiency.
By understanding the unique requirements of each industry, we can offer solutions that are optimized for performance, reliability, and cost-effectiveness.
